Beverage Display Requirements: The vertical spacing of the beverage display shelves must be adjustable within a range of 260 mm to 320 mm, with a minimum adjustment increment of less than 25 mm. The spacing between the wires of the shelving racks must be less than 15 mm, and the load-bearing capacity must exceed 50 kg/m². Bottled beverages must remain stable and must not tip over when being pushed across the shelf surface. The price strips on the shelves must be securely mounted yet easy to replace; price tags must be easy to attach and remove, and the displayed pricing must be clearly legible. The maximum height of the shelving racks from the floor must be less than 1600 mm. The shelving structure must be firmly secured and must not loosen or shift when a full crate of bottled beverages (weighing less than 50 kg) is placed upon it. The effective display area on the outer side of the unit (facing away from the door) requires uniform illumination to ensure that the bottled beverages are clearly visible.
Scenario Requirements: The signbox component must feature a structural design that allows for the quick and easy replacement of pop. Signbox must incorporate internal lighting that ensures uniform illumination. The visible front face of the cabinet, as well as its left and right sides, should be designed to accommodate pop decals. Comprehensive consideration must be given to 4M1 operating environments(such as supermarkets and dining establishments),and 5M1 operating environments( specifically indoor spaces lacking air conditioning). Regarding storage, handling, transportation, and final placement upon arrival at the site, the equipment must be easy to maneuver and free of any safety hazards. During operation, the equipment must require only simple maintenance and upkeep; on-site welding repairs are strictly prohibited. Furthermore, equipment operational data must be digitized, and daily management processes must be integrated into a centralized platform.
Performance Requirements: Performance metrics shall meet the standards for the 4M1, 5M1, and 7M1 grades, respectively; energy consumption metrics shall meet or exceed the 7 stars rating under the GEMS standard. The inner and outer panes of the glass doors shall be constructed from tempered glass; the doors shall be reversible (allowing for left-to-right interchangeability), offer excellent transparency, and satisfy anti-condensation requirements.
Operational Requirements: The service life of the equipment shall exceed 10 years. The equipment maintenance rate shall be less than 2%; the on-site repair time for equipment faults shall be less than 2 hours; and the total duration of any equipment malfunction shall not exceed 24 hours. For decommissioned units, the recyclable component ratio shall exceed 25% of the total weight of the complete machine.
Technical Processes:
Cassette Structural Design: Mechanical components—such as the compressor, condenser, and evaporator—and electrical components—including temperature sensors, fans, and pressure controls—are integrated into a single, modular unit. The thermostat—which handles temperature control, display functions, and data interaction—is mounted on the cabinet housing; two wiring harnesses facilitate a quick-connect/disconnect interface between the unit and the thermostat. This structural design enables rapid assembly and disassembly capabilities: during processes involving height restrictions—such as loading onto vehicles or passing through doorways—the unit can be quickly detached from the cabinet, thereby effectively resolving height-clearance issues that would otherwise arise due to the equipment's inability to be tilted. Furthermore, for equipment currently in operation, this rapid assembly/disassembly feature facilitates a quick-swap maintenance strategy; provided a spare unit is available on-site, malfunctions can easily be resolved within one hour. Simultaneously, a single standardized unit can be utilized across multiple equipment models, thereby significantly simplifying operational management.
Platform-based Information Management: Operational data—including temperatures within the cabinet, evaporator, and condenser, as well as operating parameters for electrical components such as compressors and fans—is recorded and stored during the thermostat's operational management process. This enables direct human-machine interaction via the thermostat interface or a user's mobile phone. Through their mobile devices, users can facilitate the digital exchange of information between the device's thermostat and cloud-based storage. Furthermore, leveraging a powerful management platform, office-based staff can utilize desktop computers to oversee the daily management of numerous devices deployed across the market. The scope of this daily management encompasses not only ensuring the proper functioning of the equipment but also monitoring the sales performance of the products housed within the devices, managing equipment asset operations (e.g., power consumption, usage frequency, location changes, etc.), and overseeing the daily activities of the operational team.
Cabinet Structure: Two structural configurations are available: top-mounted and bottom-mounted machinery compartments. Thetop-mounted design is particularly well-suited for environments where the floor area is prone to dust, debris, or general uncleanliness; by positioning the condenser at the top, this design effectively prevents rapid clogging—and the resulting need for frequent maintenance—often caused by such contaminants. A drawback, however, is that with the condenser situated at a higher elevation, its heat dissipation efficiency in poorly ventilated spaces is lower than that of a bottom-mounted unit, leading to slightly higher energy consumption under identical environmental conditions. This configuration is ideal for settings such as hotel kitchens, neighborhood convenience stores, and covered market stalls. Conversely, thebottom-mounted design is best suited for environments where the floor area remains clean; with the condenser positioned at the base, it benefits from superior heat dissipation capabilities, resulting in slightly lower energy consumption under identical environmental conditions. The primary disadvantage is that, since the condenser is located at the bottom, the presence of dust, dirt, or debris on the floor can easily lead to condenser clogging and the consequent need for frequent maintenance. This configuration is most appropriate for locations such as hotel lobbies, large-scale supermarkets, and airport or train station waiting lounges.
Structural Features: Shelf assembly comprising shelves, ladders, and plastic crambles. Easily detachable and installable price strips. Optional light box configuration with effortless POP replacement. Reversible doors (left/right) offering various configuration options. Integrated temperature control system. Cassette unit for easy installation and removal. Transportable via standard vans. Designed for modular, replaceable-component maintenance.
Operational Processes:
Sample manufacture:Technical model design took 4 weeks. The foaming molds were procured and managed internally by our manufacturing facility. Basic performance testing and functional verification of the initial prototype were organized and conducted by our factory. A joint evaluation of the initial prototype was then performed.
Pilot Production: The cost of the foaming molds was borne by the client, while the ODM factory assumed responsibility for their acceptance and utilization. Product certification costs were covered by the client, with the ODM factory providing the necessary prototypes and technical support. The ODM factory provided the product's Bill of Materials (BOM) and material cost breakdown, and the final product pricing strategy was mutually agreed upon.7 Product Models:TM500S,TM600S,TM1000S,TM1500S,BM500S,BM800S,BM1000S.
Mass Production: The client places orders in advance and pays a 50% deposit; the ODM factory delivers the goods within 5 weeks, with responsibility extending to FOB Qingdao Port.
Functional Optimization:
By integrating a plasma system within the existing effective volume of the freezer, bottled beverages can be kept at temperatures below 0°C without freezing—achieving a state of supercooling that can reach as low as -6°C. Upon removal and a quick shake, the beverage inside the bottle instantly returns to 0°C, simultaneously forming a soft, slushy ice—thereby offering a superior and refreshing experience during the hot summer months.
